The FBA Prep Checklist That Prevents Inbound Rejections

Amazon FBA prep workflow illustration
Most inbound rejections come down to a handful of avoidable mistakes. Here is the checklist our prep-center operators run before a single box ships.
1. Label every unit with the correct FNSKU
Each unit needs a scannable FNSKU that covers the manufacturer barcode. If two products share a barcode, Amazon will commingle them — which is almost never what you want.
- Print at 300 DPI or higher
- Cover the original UPC/EAN completely
- Verify the label scans before boxing
2. Poly-bag with a suffocation warning
Any bag with an opening of 5 inches or larger needs a printed suffocation warning. The text must be legible at a minimum font size.
Bags under 5 inches don't strictly require the warning, but adding it anyway avoids edge-case rejections.
3. Date-label expirable inventory
Consumables, supplements, and topicals need the expiration date in MM-DD-YYYY or MM-YYYY, printed — not handwritten.
4. Respect box weight and dimension limits
| Limit | Standard | Oversize |
|---|---|---|
| Max weight | 50 lb | 50 lb (unless single item exceeds) |
| Longest side | 25 in | Varies |
Ship it clean the first time and your inventory goes live days sooner.